Renishaw has launched its Next-Generation Build Processor (NxG BP), developed in collaboration with Materialise, strengthening integration between Materialise Magics and Renishaw’s RenAM LPBF metal AM systems.
Renishaw says the introduction of NxG BP is for ‘power users’ that manage a wide variety of part types and need functionality beyond what its QuantAM software can alone provide, while demonstrating its commitment to open and user-friendly workflows.
An evolution from earlier solutions, the new processor enables direct export of job files from Magics to Renishaw machines using the QuantAM file format, eliminating manual file handling, reducing errors and saving valuable preparation time.
A key innovation is the Swim Lane feature, which intelligently distributes laser scanning across defined regions of the build platform. By preventing interference between lasers and managing overlap for full fusion, the system enhances part quality and consistency while reducing build times. Customers also benefit from integration with nTop implicit modelling workflows, making it easier to handle complex geometries and prepare jobs more efficiently.
“We’ve worked closely with users to understand where the bottlenecks are in their AM workflows,” said Renishaw product manager Ben Diaz. “NxG BP enables swim lane laser control, integrated inspector tools, implicit modelling support and compatibility with the RenAM 500 series of machines.
“Ultimately, customers will have a more intuitive and efficient way to get from design to print.”
To support quality assurance, NxG BP incorporates an integrated Inspector tool. This enables real-time verification of laser paths and job setup directly within the workflow, eliminating the need to switch between multiple software packages for quality checks.
The data-driven approach should allow users to identify and resolve potential issues before production begins. The processor is fully compatible with the complete RenAM machine range and, as Diaz stated, by renewing Magics and Build Processor licenses directly through Renishaw users can expect cost savings.
